OUR MANUFACTURING PROCESS
At Ayuttva, we believe true wellness starts well before our supplements
reach your hands.
Our meticulous manufacturing journey ensures every step, from ingredient storage
to final production, adheres to the highest standards of quality and safety.
Ingredient Storage
This is one of the crucial steps of any manufacturing process. All our ingredients are stored in a controlled environment, at temperatures below 25 degrees Celsius, to maintain their potency and integrity by preserving the biochemical composition of the ingredients.
Formulation Development Process
Our dedicated R&D team comprises Experienced scientists, Ayurvedic Practitioners, and Industry Experts. They play a vital role in selecting the right herbs and crafting formulations based on time-tested practices.
Development of Pilot Batches
Once a formulation is conceptualized, we create small-scale pilot batches. These batches undergo rigorous testing to assess their efficacy, safety, and (if applicable) taste profile. This allows us to refine the formulation before moving to full-scale production.
Fully Equipped In-house Lab
Our in-house lab is equipped with advanced testing equipment, allowing us to conduct a wide range of analyses on incoming ingredients and finished supplements. This empowers us to perform many quality control tests ourselves, ensuring efficiency and quality product outcomes.
FILTRATION
By employing advanced filtration technologies, we ensure that our supplements are free from any contaminants and that every batch meets our stringent standards for purity.
DRYING
We utilize sophisticated drying techniques tailored to suit the specific needs of each formulation. Tray Drying and Fluidized Bed Drying are the two methods used to ensure this.
MOISTURE ANALYSIS
Moisture analyzers are designed for rapid use, providing quick and reliable results that are crucial for maintaining stringent quality control standards.
SHAPE AND SIZE - PUNCH SHAPE
It determines the final form of a tablet, impacting its size, design, and dissolution characteristics. The tablet press molds the granules into a cohesive and consistent shape, essential for dosage accuracy.
FRIABILITY TEST
The friability test assesses the durability of tablets, ensuring they can withstand the rigors of packaging, shipping, and handling without breaking apart. Critical for maintaining the tablet's integrity and dosage accuracy throughout its lifecycle.
SAFETY & STABILITY
These chambers help us validate the safety and stability of our supplements under various global environmental conditions.
TRUSTED PARTNERS FOR LARGE SCALE PRODUCTION
Our partners operate facilities that comply with Good Manufacturing Practices (GMP). GMP is a globally recognized standard that ensures consistent quality and minimizes contamination risks throughout the production process.
During large-scale production, our team conducts regular audits of our partner facilities to ensure adherence to our stringent quality control standards.
IN PROCESS CHECKS
CATCHING DEVIATIONS EARLY
Our quality control team conducts regular in-process checks to catch any deviations early and ensure the finished product adheres to the approved formulation.
CORRECT FORMULATION VERIFICATION
We meticulously verify the presence and quantity of all intended ingredients in each batch. This ensures you receive a product that delivers the promised benefits.
CONSISTENCY THROUGHOUT
Our checks ensure uniformity in the product's texture, weight, or other relevant characteristics. This consistency guarantees a reliable and predictable experience with every dose.
BLENDING PRECISION
We confirm that ingredients are accurately and properly blended to achieve a homogeneous mixture. This precision ensures even distribution of the active components throughout the product.
POST PRODUCTION TESTS
ASSAY & POTENCY ANALYSIS
We employ advanced testing methods to measure the concentration of active ingredients in each batch.
This ensures the product delivers the intended therapeutic effects.
HEAVY METAL TESTING
We test for the absence of harmful heavy metals like lead, mercury, and arsenic.
This guarantees the safety of our products for long-term consumption.
FINISHED PRODUCTS
Our trusted manufacturing partners enable us to produce on a large scale without sacrificing the integrity and efficacy of our products.
THIRD PARTY VERFICATION PROCESS
To ensure each batch of our products meets our high standards, samples are sent to independent, NABL-accredited laboratories (National Accreditation Board for Testing and Calibration Laboratories) for extensive testing. This independent verification process includes a thorough analysis to confirm the quality and safety of our products.
ASSAY
To confirm the concentration of active ingredients.
MICROBIAL TESTING
To ensure product is free from microbial contamination
HEAVY METAL TESTING
To detect presence of any harmful metals
PESTICIDE ANALYSIS
To ensure no pesticide residue are present.
AFLATOXIN SCREENING
To check for toxic metabolites produced by certain molds.
NON GMO VERIFICATION
To certify products as free from genetically modified organisms.
GLUTEN FREE TESTING
To confirm no animal derived ingredients are used.
USP STANDARDS
At Ayuttva, we are committed to adhering to the rigorous standards set by the United States Pharmacopeia (USP). By aligning with USP standards, we ensure our supplements meet the highest benchmarks for quality, purity, and safety.
This compliance helps us guarantee that our products are of the utmost reliability and efficacy, providing our customers with confidence in the supplements they choose for their health and wellness.
Join Us on the Journey to Wellness
AYUTTVA invites you to explore a future of wellness grounded in ancient wisdom and powered by modern science.
We offer accessible, convenient, and effective Ayurvedic solutions to empower you on your journey towards optimal health.
We believe that the future of wellness lies in combining the wisdom of the past with the power of modern science.